The Kotatsu Blog

Focused innovation, applied with purpose — human-centered design, prototyping, and efficient engineering.

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FEA for the Small Shop: Demystifying Simulation Without the Six-Figure Budget

Finite Element Analysis doesn’t have to be expensive or intimidating. A practical look at how small shops and solo engineers can use FEA as a design tool — not a checkbox.

AI on a $5 Chip: Why Purpose-Built Intelligence Beats Generalist Chatbots

Not all AI lives in the cloud. A practical look at embedded models, TinyML, and why small, focused intelligence often beats massive general-purpose systems.

The Invisible Spaghetti: Why Wire Routing Is the Last Thing You Model and the First Thing to Fail

Wires aren’t lines in CAD — they have stiffness, volume, and bad habits. Why ignoring cable routing quietly kills otherwise good designs.

Why Rubber Colour Is More Than Cosmetic: Carbon Black vs. Mineral Fillers

Same-looking rubber parts can behave wildly differently. Why filler choice — not hardness — controls fatigue life.

Design for Assemblability: Thinking in Hands, Not Parts

CAD assumes perfect conditions. Real-world assembly doesn’t. How small design decisions shape build quality.

The Hidden Value of Terrible Prototypes

Why ugly, fast prototypes often teach more than polished ones — and how learning early beats fixing late.

Buses: The Hidden Language of Microprocessors (and Why SPI Is My Favourite)

GPIO, UART, I²C, SPI — how each bus changes the way you prototype.

Why GD&T Is as Much a Design Tool as It Is a Tolerancing System

GD&T isn’t just for inspection — it’s a functional design tool that forces clarity and intent.

Why Early Prototypes Save You Late Regrets

Prototyping early reduces risk and accelerates learning.

Coming Soon

  • Prototype the Interface, Not the Room
  • Designing Warmth: Lessons from the Kotatsu
  • From Sketch to Prototype: A Roadmap for Makers